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1997 Mercedes Benz
CLK-GTR Team Sportswear

Updated on 03/01/00

The doors are removed by using my favorite OLFA knife, which is like an EXACTO, but the blade is smaller and much sharper. 

Evergreen plastic sheet was glued to fill the small gap as shown.

Once the plastic sheet was firmly placed, I trimmed the excess to along the edge as shown in this picture.  I test fitted the door panel many times to minimize the gap.
911gt104.jpg (42450 bytes)The inner edge was added from inside to thicken the door frame.   Notice that I applied Gunze's Mr. Surfacer 1000 with a brush to fill the scratches left during sanding. 

Once these modifications are done, I will polish the modified areas to recover a plastic-like surface before priming. 

911gt104.jpg (42450 bytes)A piece of plastic was glued to the door hinge, and it was test fit as in the picture.  The plastic piece was originally oversized, and they were welded by melting plastic with strong glue.  After they were completely dry, I trimmed the excess with a knife to represent the final shape of the hinge.
911gt104.jpg (42450 bytes)The inside of the body is shown.  The hinges on the left side were complete, and ready to put a metal rod through the pieces added to the back of the door hinge.

1997 Mercedes Benz
CLK-GTR Team Sportswear

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Last modified : 2000-03-01