Progress Page 8

Front Derailleur

The front derailleur was less complicated than the rear one, but it still had multiple pieces to complete the assembly.
8-1a

8-1b

The center piece was made of a laminated plastic sheet.  The top side was left uncut, until all the other sides were made.  I drilled three holes, and I cut and opened the slit.  Then, I trimmed the outline to the final shape.

Finally, the top side was cut with a hobby knife as shown in Photo 8-1b. 

 

 

8-2a
The chain guide was made with plastic sheet as shown.  Again, the slit was cut open first, and then, the outline was cut.  Instead of following the final outline, I left a margin around it and carefully filed to the final shape.

8-2b

8-3
The slider rod was made of metal pipe and pipe spring.  It didn't have to be functional, so all the pieces were glued together.

 

8-4

This is the right side view of the finished derailleur.

8-5
This is the left view of the derailleur.  White parts were all made with plastic sheet.  Chrome part is plated brass rod, and gray part is a very fine pipe spring.
8-6

This is the left rear quarter view.

 

Next part is the seat, and I'll explain how to make a shell part like it by the heat-and-smash method.  

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