Progress Page 1

Planning and Designing

When scratch building, I visualize the completed model and draw an overall view in scale.  Then, I brake it down into sub assemblies in my mind, and identify each components more clearly.  After that, I draw sketches of each sub assembly, and start building.

I searched on the web for reference, and I also bought a road bike maintenance book to gain overall knowledge about it.  

As for the Moulton Pylon, I divided it into the following sub assemblies.  

List of Components (List 1-1)

Front and rear frames
Tires, wheels and wheel hubs
Chain
Front suspension assembly
Crank & pedals
Cassette Sprocket
Rear derailleur
Front derailleur
Dual pivot brake
Steering handle, gear and brake levers
Seat
Brake and gear wires
Decals, emblems

Procedures (List 1-2)

After sub assemblies were determined, I started thinking what kind of materials to use and how to proceed for the building and assembly.

The frames can be made from metal pipes and rods, glued or soldered together
Rubber tires are found in another bicycle model
Rims are from plastic sheet, and spokes are made with 0.2 mm wire or insect pins
The chain is made with photo etched part, originally designed for a 1/12 motorcycle
The tapered  suspension rods are from the junk box.  Carbon fiber decal is going to be used
Crank arms can made from plastic sheet
Sprockets can be an existing part from another model
Derailleurs are made from a laminar plastic sheet and metal rods
Brake arms are carved from a laminar plastic sheet
Handle bar is a plastic rod, and levers can be made from pieces of plastic sheet
Seat can be made by heat-and-press method
Wires are stripped electrical cords, twisted to simulate the braided look
Alclad II, Gunze lacquer and Tamiya enamel paints are going to be used for painting
Decals and emblems are going to be printed with ALPS MD-5000

In order to assemble this list, I had to stare at my reference photos so many times for so long, and I must have been appeared weird.  Although the procedure for each component was determined, the actual work involved a lot more thinking, because sometimes the plans don't work, and I needed some adjustments as I go along.

 

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