［The control to see with the eyes］

1. The definition and the explanation of "the control to see with the eyes"

　The management to see with the eyes is management with the judgement which the condition that the object one of the management is normal or that it is extraordinary can do right at stone.Then, it is the management which can be judged right whoever sees.Then, the way of disposing of the malfunction is the control which has been completed, being clear.
　That is, of it whether or not it is normal personally or whether or not the object one of the control is extraordinary works on the person.Then, it is the mechanism to make dispose of the malfunction promptly.
　There is "the display to see with the eyes" to "the control to see with the eyes".　"The display to see with the eyes" is the one which displays some information (the attention awaking, the prohibition item, equal) with the letter to understand, the picture it is easy understand and so on."The display to see with the eyes" is the one which doesn't have the display which judges normality and a malfunction.
　This article treats "the display to see with the eyes", too, as "the control to see with the eyes" with low level.
The explanation
　That it is possible to judge "even if whoever sees" the third party regards as as well as the people in the office is important.
　Also, that it is possible to judge without considering normality, a malfunction with "by stone", being reflex is important.
　Moreover, not to cause the judgement that the person was wrong is important with "judging right"It is said to "that the person causes a mistake and an error".
The mistake 3 step of the person
① The mistake of the recognition and the confirmation
(The error which the information from the five senses such as the eyes, the ear, the nose, the sense of touch happens to in the process which is recognized with the sensorium of the cerebrum)
② The mistake of the judgement and the memory
　(The error to judge a recognized situation and then for the movement nucleus to happen in the process which gives operation instructions of the adjustive behavior)
③The mistake of the operation and the operation
(Error which the hand and the leg make a mistake in in the process to work in the operation order from the movement nucleus and about it cut corners)
It is said to that most mistakes are to mistake judgement memory by ② among these.
　It depends and the information of "the right judgement" is so-called "image information" of the classification display, the lamp display, the symbol (the icon) display, the picture display, the card display, the graph display and so on to "even if whoever sees" "by stone".These are not information with letter and numerical value.It makes the control which can be seen even if it doesn't want to see from the control to try to see and to see it, i.e. "the control which can be seen by the eyes"
.The case of most typical "the control to see with the eyes" and "the display to see with the eyes" is "a traffic sign".There are people who judge a traffic sign by seeing it from the child to the adult.Moreover, it needs a judgement in stone from the traffic accident prevention."Signal at the intersection""Approaching prohibition sign""One-way traffic sign""Right turn prohibition sign""No parking sign""The road construction sign" and so on .Also, there are various displays which were pictured on the road. A character information is hardly written only in the supplement limit by these.

2. The aim of "the control to see with the eyes" and "the display to see with the eyes"

① It prevents from a disaster, an accident, trouble prevention, quality extraordinarily early by the discovery and the disposal.
② It prevents from a disaster, an accident, trouble prevention, quality by the prevention of the mis-confirmation, the mis-judgement, the malfunction, the forgetting, the human error and so on.
③ The productivity the improvement of all the work

3. The object of "the control to see with the eyes" and "the display to see with the eyes" and the case of the control

All work, all control are an object.However, it becomes as follows when limiting a production factory to the object.

The object of the management	The main case of the management to see with the eyes, the display to see with the eyes	The purpose
he safe sanitation management	･ The danger display･ The organic solvent safekeeping display･ The extinguisher place display･ The safe green cross symbolizing faith･ The display to call by pouring a finge･ Be caught and the dangerous part displayr･ The emergency door display･ The cleaning share mapping･ The cleaning instrument shelf display	The prevention of disaster
The quality control	･ The failsafe establishment mark･ The defective product modification article red box･ The underbelly display of the quality･ The measurement tool management stand･ The quality control board	Doing delivery bad and the bad process prevention
The manufacturing management	･ The yield lamp display for every the time of the production･ The production indication signboard･ The housekeeping exchange indication lamp･ The forwarding indication signboard・･ The plan stop display	The back prevention ･ The efficient-ization of the manufacturing management business
The inventory control	･ The maximum minimum stock display･ The location display･ The actual article photograph display･ The place position display by the product during production	The stock reduction
The facilities management	･ The liquid kind dirt display･ The refueling tank level display･ The oil species label･ The check part mark･ The display of the direction of the turn･ The pressure gauge normal range display･ The machine direction display･ The valve opening and shutting display･ The temperature display･ The wind quantity display･ The vibration display･ The check window display･ The dirt display of the filter kind･ The bolt nut kind fitting mark･ The check mapping･ The check menu card･ The check passage display	The prevention of doing manufacture bad and the trouble The efficient-ization of the cleaning refueling check
The scene management	･ It is the operator arrangement mapping of production in the day･ The all-round worker upbringing mapping.･ This time yield The display･ The underbelly display of the work	The efficient-ization of the arrangement personnel The skill up
The policy management	･ The policy management board･ The active board graph display	Thorough by the policy management
The other management	･ The facility early stage management activity board･ The early stage flow activity board･ The expendable implement appliance purchase amount of money display board･ The examination mapping of 5 S	The perpendicular start-up of the production It puts the consciousness of the cost reduction.
The indirect business	･ The filing display･ The destination display board･ The business order card difference can stand * It clicks picture this place of case -6	Making an operating effectiveness
The active activation	･ The circle activity board･ The flag of the zero piece of worse trouble line･ The mechanism improvement flag･ The improvement part seal	The activation of the activity

４．The procedure and the point which makes "the management to see with the eyes"
　
The procedure to carry forward "the management to see with the eyes" and a point in case of the implementation are shown below.

The step	The procedure	The implementation The point
１step	The setting of a management object	It sets the purpose of the object to manage with the eyes of the management.
２step	The visible-ization Making it be possible to be seen	It is covered with the cover.It is in the height and the underground.It isn't possible to approach at the dangerous part.It doesn't understand the direction of the position.The flow of air can not be seen.It doesn't understand a temperature.As entering a container or entering a paper file, and so on Making it be possible to see the one which can not be seen even if it wants to see
３step	It scales the normal and extraordinary range.	It sets the normal and extraordinary range right if it becomes possible to be seen.It sets the normal and extraordinary middle as the attention range.
４step	It scales disposal of the malfunction.	It sets the disposal standard when becoming a malfunction or an attention.
５step	The imagining Making a color	The classification of the normal extraordinary rangeThe lamp display, the symbol, the picture, the figure, the cartoon, making a card, its making a graph The classification case [Normality]=the blue [Attention]=it is yellow. [Malfunction]=the red(Stoplight)
６step	Making a cartoon film	It makes a higher urgency item to make (giving a movement) a cartoon film at the extraordinary time. Ex. : The flagman doll, the windmill, the float ball, the flashlight
７step	The approaching The concentration	It makes the movement of the act eye line minimum in the approaching of the position, the height, the direction and the place to see and the concentration of the part which more than one sees. Ex. : The collection of the gage, the valve opening and shutting display concentrating of it is done
８step	It uses a sound.	When reporting danger, it uses a sound (the sound management). Ex. : The buzzer, the siren
９step	The maintenance management	It sustains the management to see with these eyes and moreover it is easy to see and it improves.

5. In the facilities management "The management to see with the eyes" , "The display to see with the eyes"

　It makes "the management to see with the eyes" for all the functions and the operation condition of the facilities to be able to judge to be normal or whether or not it is extraordinary with stone.Also, it disposes of the malfunction by the degradation of each function of the facilities early with the discovery.Then, it is to prevent from facility disaster, facility trouble, a material defects from happening.
In the autonomy maintenance activity, it is "the management to see with the eyes" of the cleaning, the refueling, the check, the right operation operation.
･ The cleaning
After doing a dirty occurrence source measure, to judge a time of the cleaning of the manufacture liquid tank and the lubrication drain that the dirt accumulates and so on by all means, dirty degrees are made to be able to be seen by the eyes.
･ The refueling
It makes the condition that the oil quantity level and the oil species can be seen by stone after setting a refueling standard.Then, it does the optimal refueling.
･ The check
It sets all check items and a disposal standard in the extraordinary case.Then, it makes the management to see all of these with the eyes.
･ The operation
It does the management to see with the eyes to prevent from wrong operation and mistake operation.
Hereinafter, it writes down concrete "the management to see with the eyes" item and a case.

Classification	Management item	"Management to see with the eyes" , "The display to see with the eyes" The case
The conclusion	The bolt nut	･ The suiting mark display・The confirmation distinguishing of increasing tightening-up･ The adjustment bolt distinguishing
The lubrication, the refueling	The refueling, the oil quantity level	･ It is a label display according to the color of the oil species at the refueling mouth.･ The oil species display by the oil stein･ The period display of the refueling･ It graduates with the oil quantity bounds pair and displaying･ The oil quantity level meter float * It clicks picture this place of case -1. * It clicks picture this place of case -2.
The hydraulic pressure, the air pressure Water, liquid, gas	The pressure gauge The valve kind The plumbing duct kind	･ The classification display of the setting pressure and the one-way-ization of the setting pressure･ The direction and the concentration of the pressure gauge･ It is always at the circle handle the perpendicular display of the opening and shutting position･ It is always at the lever handle the fan-type display of the opening and shutting position..･ The color display according to oil, water, the gas kind・ The machine direction display ･ Doing a manufacture liquid kind the becoming of the pipe which is transparent in the dirty degree check･ The float ball, the windmill to detect in the wind quantity of the spouting mouth * It clicks picture this place of case -3. * It clicks picture this place of case -4.
The drive	The belt, chainn addition to the turn drive part	･ The transparent check window･ The belt tension measurement window･ The format display･ The striped pattern display by the reel･ The check window in the drive part･ The concentration and the display of the refueling part
The electrical control unit	The motor The control board, the console panel	･ The cooling fan turn display･ The vibration flagman bar･ The temperature label display･ The fan cooler turn display (The streamer, the windmill, the damper)･ The operation mistake prevention cover･ The operation order number display * It clicks picture this place of case -5.
Attendant	The work tool appliance	･ The use use display･ The shadowgraph hanger･ The housekeeping tool exclusive use display
The measurement tool	The measurement receptacle, the measurement stand	･ The measurement part, the way of inspecting, the standard display･ The dirt prevention transparent cover･ The measurement receptacle notch pillow

The bibliography
　From JIPM publication "the TPM age" magazine "the management to see with the eyes".The writing : The JIPM consultant Mr.Takasi Watanabe.

ＴＰＭ Returns to the contents.