The way that the Mini TPM activity spreads out
[Facilities management activity]
The introduction of the full story TPM activity needs a decisionmaking
in the top.Then, in the economic depression, because the operation declines,
the expenses of the TPM activity aren't multiplied.
However, the productivity doesn't increase because much trouble of the
facilities occurs and then there is to do many manufacture bad of the product.Anyhow,
there should be many factories to think that wants to introduce the active
means of the TPM.
Therefore, it introduces below about the Mini TPM activity which the writer
contrived.It calls the word of the TPM [The facilities management activity]
without using it actually.
[Four pillars of the activity]
In the full story TPM activity, it is eight active pillars.However, in
this "the facilities management activity", it limits to four
pillars of the following and it is active.
1. Autonomy maintenance (the system making)
2. Schedule maintenance and Mold maintenance (the system making)
3. Improvement
4. Maintenance education
[Active outline of the way of advance forward]
It establishes the promotion organization of the facilities management
activity.Next, it drafts a 3-year active plan (the master plan).In first
1 year, it sets a model line (Every manufacturing process, the setting,
the number of the facility stands are 5-about 10).This model line spreads
out the activity of four pillars.
In 2 year, it magnifies an object line one after another after implementing
the following active step within 1 year and learning a way of the advance
by the activity and confirming a result.
In 3 year, it makes all lines the activity of the object. (Of the introduction
of the full story TPM activity or, determine in earnest)
The active procedure | The activity The implementation The contents | Remarks |
1. The preparation of the activity | ・ It appoints the active promotion preparation person in charge (The
promotion secretariat). ・ The promotion person in charge and the promotion organization ・ Then, it establishes the promotion subcommittee meeting of four pillars. |
・ As for the promotion person in charge, a factory manager or a production taking charge executive is installed. ・ It appropriates active expenses for the budget. |
2. The active plan drafting | ・ It makes an active master plan. ・ It makes a detailed active plan every four-activity pillar. ・ It makes the monthly active plan of each activity. ・ It sets the control item (Q,D,C) and the par of the activity. ・ It sets the model line (the facilities) of the activity in 1year. ・ It implements the workshop of the way of the advance by the activity. |
・ An active control item and a par be adjusted with the year plan at the factory. ・ As for the setting of a model line, it selects the line to represent every manufacturing process. |
3. The fruit activity | ・ It measures the facility overall efficiency (the work overall efficiency)
of the model line. ・ It begins a model line autonomy maintenace step activity. ・ It puts the individual improvement item of the model line in order and then it makes a plan and it implements improvement. ・ It begins the activity of the schedule maintenance. ・ It prepares education based on the plan of the preservation education and then it implements education. ・ It installs "the active board" of each activity. |
・ The autonomy maintenance activity organizes a team every facilities and grapples. ・All the factory manager the following managers, and the supervisor, the technical staff participate in the active team. |
4. The reconsideration of the activity, the result confirmation by it |
・ It reconsiders an activity every half term and it implements "the
facilities management activity evaluation". ・ It gathers an active result and it holds a result announcement meeting regularly. |
・ It makes an active result a company news in the PR. |
5. The magnification of the object line | ・ The activity in 2 year expands a model line activity. (50 percent of object lines/all the lines) | ・ It fixes an expanding scale by the physical strength of each company. |
English TPM |